The first element of Columbus McKinnon’s Intelli-Crane suite of digital motion deal with systems, Intelli-Protect, was introduced earlier this season, with the next—Intelli-Lift— due for launch this four week period.

While Intelli-Protect can set up ‘no-fly zones’ for cranes, Intelli-Lift will prevent side-lifting and side-pulling. One key differential offered by Intelli-Crane suite is that it may be installed as ‘ready-made automation’, rather then requiring a full custom automation system being developed. It’s also meant to be extremely user-friendly. These characteristics offer an array of advantages, says Jim Kluck, global product manager for settings and automation at Columbus McKinnon.

“Columbus McKinnon’s Magnetek brand has become offering automation for a long time, ” says Kluck. “Now, that advancement of user interfaces as well as software, particularly the development of personal devices for example smartphones, can bring it to the masses. Our customers were trying to find opportunities to do extra, so we developed Intelli-Crane.

“Larger organizations, and those in bigger industries for instance metals and paper developing, have come to us to develop automated handling systems. Columbus McKinnon planned to take automation to everyone, including smaller companies— to supply solutions that everyone can established and operate, even with out PLC programming experience. As well as for any training requirements, software updates and so on, customers can come that will us. ”

“With the retirement of the experienced workforce, there is often a need for products that suit the skills of a more computer driven generation. Plus, now over ever, companies are being forced to do more with much less. This means workers are now being tasked with more function, less specialized job responsibilities, and sometimes have constrained training, ” says Kluck. “With robotic technology, workers have built-in safety features that help make their jobs easier and safer, while enabling easily repeatable processes—all that help avoid costly outages. ”

The different methods within Intelli- Crane usually are modular, which is the location where the ready-made automation concept can be purchased in. Each component has a component number and price and may be built and delivered within two weeks, says Kluck, reducing project lead occasions by 2–3 months to your year. The degree associated with pre-engineering also makes that technology economical, as well as being easy to set up: it can be done having a personal device such as an iPad.

The systems are nonetheless built to order about a point, though; customers have flexibility within the design of each process, including the choice connected with components used. Specific requirements or components is often included through the engineered-to-order method.

Using smart devices to reach the Intelli- Crane suite means that programming and troubleshooting can be carried out from the plant level, while the hoist is close to the roof of the facility—improving safety by eliminating your need to access an elevated control panel.

The Intelli-Protect technique also enhances safety, by preventing cranes out of travelling over certain elements of the factory floor or perhaps colliding with permanent elements on the facility. Outside a protected no-fly zone is usually a stop zone, and outdoor that, a slow-down area.

“It can help the operator if they are moving a huge load with reduced equality, ” says Kluck, “or that the operator has a not enough experience or skills.

“The user can configure the dimensions of each one zone, as well since adding and removing areas, and can add ‘walls’ over that your crane must travel with a certain height, with an operational area at the center. The zones can be updated as being the plant floor changes, as well as system can be incompetent temporarily if required, as an example, for maintenance. ”

All of this is done from the particular plant floor, as brought up. “There are two ways of inputting the coordinates from the no-fly zones, ” states Kluck. “The ‘Teach’ mode enables the operator to advance the crane to the extremities of every zone, which are then logged with the system. The ‘Manual’ mode can be utilized if the operator knows the dimensions with the areas in question. ”

This particular month, the company launched the following part of the Intelli-Crane room, called Intelli-Lift. This solution, says Kluck, is built to prevent side-lifting and side pulling; that is, a lift performed considering the hoist not aligned vertically above the load, creating swing that may damage nearby items, together with potentially damaging the crane in addition to hoist. It also baits snagging, which is a specific issue in the motor industry when moving die sets from die domain to press, if one of several attached chains does not really detach.

The system is integrated into the crane controls and can produce one of two results if an off-center boost is detected.

‘Detection’ won’t hinder the crane movement, instead it is going to alert the operator using a visual indicator, whereas ‘Prevention’ stops this crane from lifting the load before the hoist is adjusted on the correct position, either automatically or manually.

An accompanying status lamp uses four lights, on the cardinal direction points, to indicate which direction the hoist must move to align using the load. A by-pass function—used whenever, for example, turning or even flipping a die placed for cleaning, says Kluck—is also indicated by a light when activated, to prevent it from being left on inadvertently, for model, during shift changes.

The Intelli-Protect and Intelli-Lift systems are the first two automated solutions from the Intelli-Crane suite, with even more installments planned, including diagnostics and analytics software, and a great auto-dispatch system, Intelli-Guide, to get moving a crane instantly from point to issue.
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