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PCB Board Assembly - 3 Different Ways to Produce Printed Circuit Boards
publié le 14/09/2021 à 08:15 |
In simple terms, PCB board manufacturing identifies the method of assembling a working prototype, or PCB, from a working design. The PCB is a crucial component of many electronic products. Without PCBs, many electronic products would not be possible to use or carry out a variety of functions. The use of PCBs in electronic appliances, computer equipment and medical devices is commonplace. It is estimated that over $6 trillion in revenue is generated by companies worldwide in the production of PCBs.
In simple terms, PCB board manufacturing involves the creation of a physical structure, typically an assembled PCB, from which multiple electronic components are fitted. Sometimes, as with the case of computer components, the physical structure is created on a chip mounter. Other times, a third-party service is used to create the required PCBs, at a more rapid pace.
The method of creating a flexible PCB assembly involves first designing and drawing the electronic circuit. Next, this circuit is transferred to a computer A/D converter or a printer. Design data is then input into the programmable logic interface (PNPI) that is attached to the computer. Once entered, the program is run one step at a time, depending on the requirement of the particular project. For example, when designing a PCB that will be used for high-end digital camera applications, the circuit is run multiple times through a series of steps, each producing intermediate results. After each step is completed, a file is produced detailing, in great detail, the individual elements of the circuit.
Once the electronic circuit has been produced on the computer, it is run through one or more layers of conductive materials, such as solder paste, to adhere the design to the surface of the PCB. Once the design has been finalized, it is time to attach the PCB to the circuit board using either mechanical or electrical pressure. While the mechanical process involves applying pressure to the PCB, electrical pressure is used when using the electrical component. This method, called "hot soldering", allows the electrical components to be directly attached to the PCB without the need for heat diffusion.
The third method of PCB board production is "cold soldering". This method is used with desktop PC boards and requires the use of either a hot or cold oven to apply the solder paste. One benefit of using the cold method is that it is faster than the hot method. The solder paste can also be applied using manual soldering equipment or an automatic solder-paste machine. Manual soldering equipment includes; soldering gun (for low power soldering), a grinder with a variety of wire sizes and blades to choose from, and solder paste applicator pads.
To conclude, I have discussed three different methods of how to produce an electronic component. All three are viable. There are pros and cons to each method of production. For companies looking to save costs, a printed circuit board manufacturer can be a good choice to partner with. With their high-end equipment and the ability to place your printed circuit boards at any production volume, they can offer you the lowest cost, service, and quality to meet your business needs.
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